The polymers or plastic granules are introduced into the machine to melt them. The granules are mixed with the dye at high temperature and form a thick paste. This paste, or hot melt plastic, is shot by the machine into the mold cavities. Then it cools, hardens and, now a solid object, is ejected.
Resin artists make a basic silicone mold by filling a metal box with silicone and placing the toy inside. After drying for about 12 hours, you can remove the toy. The remaining cavity can produce multiple printed copies of the toys. Silicone molds are the best choice if your product is made of resin, polystone or polyresin.
Our customers may think that making fantastic toys is easy. But behind the scenes, our internal process has 65 main steps with hundreds of design details and actions. And from start to delivery and beyond, you'll find us working passionately to make every new toy the best ever. First, we learn about you, your characters and fans, your universe, your concept and your business,.
This allows us to understand what your goals are with toys and future collectibles. We combine this wisdom, starting ideas and assets with our expertise in designing and manufacturing toys. Then, we recommend custom toys and collectible concepts that solve your team's objectives and challenges. Preliminary packaging ideas are also considered, along with all aspects of final toys.
We think of all possible ways to maximize the excitement and happiness of the fans. With an approved concept, we completed the design of the toy from top to bottom. Then we started prototyping, using a combination of 3D modeling, rapid prototyping, hand sculpting, molding and casting. Once the model, sculpture or pattern was approved, we created painted prototypes and started designing packaging.
Learn more about how we handle freight shipments, customs and home delivery. For our customers & their team, fans and everyone who arrives our toys. If we don't achieve happiness, no matter how great the toys are, we haven't succeeded. Once a prototype has been approved, it will be sent to the manufacturer.
The manufacturer will mass produce the toys. One of the most widely used methods in manufacturing is injection molding. This method involves creating a mold where plastics can be injected to form parts of the toy. Before your favorite action figures hit the shelves of Walmart and Toys R Us, they've already lived a full life.
Before mass manufacturing, packaging and shipping, many toys are born in a small studio in the center of the country. It is there that the Hulks and Terminators acquire the bulging veins and contoured muscles that give them their quality of life. Their market research is not complete without this step, as toy manufacturers will have proprietary toys that are not yet on the market. Most of the time, these toys arrive in dozens of separate pieces: joints, hair, legs, shoes, and it's up to the True Cast team to assemble them correctly and bring the blank canvases to life.
Advanced knowledge of physics ensures the correct number of molds needed to make a successful toy. The most influential toys, such as Rubik's Cube and Barbie dolls, are made of different plastics to ensure their durability and longevity. In the case of toys from franchises such as movies and television shows, companies would need to secure the rights to manufacture the toys or create toys of a popular character. You can also choose more traditional routes, such as hiring a wax modeler to create a handmade 3D representation of the toy.
The Toy Association has multiple resources to help you understand the importance of obtaining patents and their technicalities. Every year, the industry presents more than 7000 ideas at the annual International Toy Fair in New York. Depending on the type of toy you have in mind, you may need to contact a toy manufacturer for cost estimates. Contacting a toy manufacturer becomes essential when working on plastic toys or toys that require intricate processes.
Independent toy manufacturers also have a number of options when it comes to finding a factory that can meet their needs. Take note of the packaging, the quality of toys in different price ranges and the marketing techniques employed. Toys can undergo different tests to ensure that they are durable and to ensure that they last during transit and arrival at stores. The craftsmanship used to create each toy, from a Napoleon Dynamite bobble head to a plastic figure of the Teenage Mutant Ninja Turtle, is astonishing, but is often overlooked once the toy is in its bright packaging.